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Flexmaster Pro is a flexible and automated feeding solution for handling bulk goods and small parts. The system serves as an optimal link between the robot and the camera. Compared to classic solutions, the Flexmaster Pro offers simple and intelligent software control for quick operation. The bulk material is provided in the correct shape and position for further use. Also suitable for frequently changing bulk goods.

Flexmaster Pro | Feeder

Material Feeding

Datasheet Flexmaster Pro

Operation manual

Vendor link

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Optimal interaction of flexibility and speed to ensure parts feeding even with changing bulk materials.

Robots + Flexmaster

User-friendly

Aluminium housing, two integrated motors, backlight, direct vibration control

Modular design

Our development recording system can store different materials, which reduces the changeover time rapidly.

Visual management system

Suitable for a wide range of (complex) parts.

Wide application

Automated ball bearing assembly

Automatisierte Kugellagermontage

Injection molding

注塑成型

Spritzguss

Automation of injection molding processes, e.g. sprue separation

injection-molding

In this video, we present an advanced solution for the automated assembly of ball bearings in production. The setup of the gantry system and the integration of the Epson Scara are shown, as well as the operation of the rotary conveyor and the Variobotic shaker cameras for precise detection and positioning of the ball bearing components. The Schunk and Schmalz grippers are demonstrated in action, handling the ball bearings safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Pick and Place customer application with RBTX vibratory feeder and ReBeL cobot

Pick and Place Anwendung mit RBTX Bauteilervereinzelner und ReBeL Cobot

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

Süper düşük maliyetli

Superlage kosten

Superlowcost

Superniskikoszt

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

经济型

superlowcost

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

หยิบและวาง

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

In this customer application, plastic parts needed to be sorted correctly using vibration so that they could be recognized by a camera and picked up by a robot through coordinate transmission. This was necessary to ensure precise and efficient handling of the parts. The RBTX Varioshaker lite, a cost-effective product designed for simple applications from the RBTX range, was used in this example.

The Varioshaker lite was combined with a Rebel robot, an ifm 2D camera, and a Schunk EGP 25 gripper. The ifm 2D camera captured the position of the sorted plastic parts and transmitted the coordinates to the Rebel robot. The robot then used the Schunk EGP 25 gripper to precisely pick up and process the parts. This combination provided an efficient and cost-effective solution for the automated handling of plastic parts.

Separação de componentes baseada em câmera com sistema de câmera 2D e placa vibratória 

Camera-based component separation with 2D camera system and vibration plate 

Op camera gebaseerde componentenscheiding met 2D-camerasysteem en trilplaat 

Separazione dei componenti tramite visione impiegando telecamere 2D e tavola vibrante 

Kamerabasierte Bauteilevereinzelung mit 2D Kamerasystem und Vibrationsplatte 

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Przeładunek materiałów

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

This video highlights a customer test conducted in the igus Customer Testing Area (CTA), where metal parts are isolated using a Varioshaker. Subsequently, the contours of the parts are teched into an ifm 2D camera for precise detection and analysis.

 The test demonstrates the efficiency of the Varioshaker in isolating individual parts and the capability of the ifm 2D camera to identify these parts for quality control or automated processes.

The video impressively showcases how modern technologies are applied in automation technology to optimize processes and ensure product quality.

Feeding solution of metal components with the RBTX spiral bowl conveyor

Toevoeroplossing van metalen onderdelen met de RBTX spiraalvormige schalenbaan

Soluzione di alimentazione di componenti metallici con il vibratore a spirale RBTX

Zuführungslösung von Metall Komponenten mit dem RBTX Wendeltopfförderer

Solução de alimentação de componentes metálicos com o transportador de cuba espiral RBTX

RBTX螺旋碗式振动进料器用于金属部件的进料

In the video, igus/RBTX, a marketplace for low-cost robotics, conducts a customer test with a low-cost spiral bowl feeder. The bowl feeder is used to ensure reliable feeding of small metal components to the robot. This is an important aspect of automation in manufacturing as it improves the efficiency and accuracy of robotic applications. The components used in this test are part of the wide range of robotic components offered by igus/RBTX. These components are known for their high quality and compatibility. The test serves to demonstrate the performance and reliability of the bowl feeder under real conditions.

Component feed with cost-effective spiral bowl feeder

Komponenten Zuführung mit kostengünstigem Wendeltopfförderer

Alimentazione dei componenti con un conveniente alimentatore a spirale

Toevoer van componenten met kosteneffectieve spiraalvormige doseerschaal

Alimentação de componentes com alimentador de tigela em espiral econômico

高性价比螺旋送料振动盘

The video shows a test situation in the igus customer testing area. The focus is on the feeding of small parts with a spiral pot vibratory feeder. This device uses vibrations to bring small parts into an orderly alignment and transport them efficiently to their destination. The test is conducted to verify the performance and reliability of the vibratory feeder under real conditions. This is an important step in the process of quality assurance and product development. The test is conducted specifically for a customer, which suggests that the device may be used for a specific application or in a certain production environment.

Pick and Place mit dem Varioshaker 270 und einem FANUC Roboter

Pick and Place com o Varioshaker 270 e um robô FANUC

透過Varioshaker 270 和一個發那科(FANUC)機器人來完成取放作業

使用Varioshaker 270和FANUC机器人执行拾放任务

Pick & place con Varioshaker 270 e un robot FANUC

Picken en plaatsen met de Varioshaker 270 en een FANUC robot

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

Podnoszenie-Pojemników

bin-picking

This application video from Variobotic shows how efficiently component separators can be used in combination with industrial robots and vision camera systems.

The Varioshaker uses vibration to separate the individual components, which are then recognised by the camera. The robot thus knows where the parts are and can pick them and set the fixture.

Camera-assisted component separation

Separação de componentes assistida por câmera

Componentscheiding met camera

Kameraunterstützte Bauteilevereinzelung

相機輔助元件分離

Separazione assistita dei componenti con visione

摄像设备辅助机器人分离组件

Example of a complete solution from Variobotic

In this application example from the "bin picking" sector, several work steps could be automated with an intelligent solution.

The supply hopper drops the components onto the "Varioshaker 270", which then separates them using vibration. The vision system then recognizes the individual parts and transmits this data to the Dobot. With the help of an EGP end effector, the Dobot picks up the components for further processing.

With the help of the various robot components, an intelligent solution was created.

Flexmaster Pro | Feeder

Varianten: Pro 120

Varianten

Hoogtepunten

Robots + Flexmaster

User-friendly

Modular design

Visual management system

Wide application

Goedkope oplossingen gebouwd met RBTX

Downloads

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